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Vacuum Oil Purifier

Vacuum Oil Purifier

Vacuum Oil Purifier with Complete Accessories The Vacuum Oil Purifier is a high-performance industrial oil purification system designed to remove solid particles, moisture, dissolved water, and air from lubricating oil, hydraulic oil, transformer oil, and other industrial fluids. Supplied with complete accessories, this purification unit provides an efficient solution for oil maintenance, oil regeneration, and contamination control in demanding industrial applications. With a processing capacity of 50 liters per minute, it is suitable for workshops, equipment maintenance centers, power plants, hydraulic systems, and other facilities that require reliable oil purification. Technical Specifications Product Type Vacuum Oil Purifier Accessories Complete Accessories Included Flow Rate 50 L/min Working Pressure 0.6 MPa Vacuum Level ≤ -0.095 MPa Residual Water Content 5–10 ppm Residual Air Content ≤ 0.2% First-Stage Filtration 100 μm Second-Stage Filtration 10–20 μm Third-Stage Filtration 1–3 μm Voltage 380 V AC Frequency 50 Hz Phase Three Phase Motor Power 36 kW Heating Power 24 kW Control System PLC Control Efficient Vacuum Dehydration and Degassing The purifier operates with a vacuum level of ≤ -0.095 MPa, creating an effective environment for removing moisture and air from contaminated oil. After treatment, the residual water content can be reduced to approximately 5–10 ppm, while the residual air content is controlled to ≤ 0.2%. This helps improve oil cleanliness and reduce the negative effects of moisture and air on lubrication performance, hydraulic components, pumps, valves, bearings, and other critical equipment. Three-Stage Precision Filtration The Vacuum Oil Purifier uses a three-stage filtration process for progressive contaminant removal. The first stage uses a 100-micron filter to capture larger solid particles and protect the downstream filtration system. The second stage provides 10–20 micron filtration for finer contamination control. The third stage uses a high-precision 1–3 micron filter to remove very small particles and achieve a higher level of oil cleanliness. This multi-stage design supports stable purification performance and helps protect critical components from particulate contamination. Powerful Heating and High Processing Capacity Equipped with a 24 kW heating system, the purifier provides effective heating during the oil treatment process. Controlled heating helps improve moisture separation and supports efficient vacuum purification. With a 50 L/min flow rate and 0.6 MPa working pressure, the system is designed for high-capacity industrial oil purification and continuous maintenance applications. PLC Automatic Control The system features PLC control for organized and automated operation. Its electrical configuration is 380 V AC, 50 Hz, three phase, with a 36 kW motor. PLC-based operation helps simplify system management, improve process consistency, and reduce the need for frequent manual adjustments during purification. ...

  • Cleaning, repair and replacement of dust collector bags

    Cleaning, repair and replacement of dust collector bags

    2019-05-18

    In the dust collector, the cloth bag is an important part, which mainly plays the role of filtering and collecting dust and debris to achieve purification. The cleaning, maintenance and replacement of the bag of the dust collector are as follows. 1. Cleaning of the bag: Cleaning: Select the appropriate washing materials, after strict ratio, and the cleaning strength should be moderate, the strength is too small, the cleaning is not thorough, and the lightness will cause damage to the bag.   Repair: If the bag is worn or corroded, it needs to be repaired to ensure that the bag can be used normally. However, if the situation is serious, professionals who require air handling equipment recommend replacing the bag.   Cleaning: By vibrating, the large dust particles in the bag are removed to maintain the filtration performance.   Drug soaking: It is the use of some chemical agents to remove oil stains or dirt that cannot be washed with water in order to increase the breathability of the bag.   Drying: Dry the bag with hot air at a temperature of 110 degrees Celsius. After the bag is dried, it must be guaranteed not to deform and retract.   Quality inspection packaging: After the cloth bag has been cleaned, it must undergo strict quality inspection. After the test is qualified, it can be packaged and affixed with a certificate. 2. Maintenance of the bag If the bag is damaged, stop working immediately and repair it. If it is just a small hole, it can be bonded using a silicone rubber compound at the breakage. When selecting a binder, be aware that it should be compatible with the temperature, chemical properties, and process of the bag, otherwise problems may occur. 3. Bag replacement If the bag is damaged seriously, or if a lot of tiny dust accumulates inside it, the cleaning effect is not ideal, and it has affected the use of the bag, it must be replaced. It is not necessary to stop the dust collector when replacing. Just turn off the cleaning controller and open the manhole door to replace it. After installing a new bag, clean it around.

  • Three elements that directly affect the service life of hydraulic oil filters

    Three elements that directly affect the service life of hydraulic oil filters

    2019-04-30

    The three factors that directly affect the service life of the hydraulic oil filter, the service life of the filter element in the hydraulic system is an important problem of the actual hydraulic system, especially in the case of high pollution conditions, the failure of the filter element and the resulting hydraulic system The fault is particularly prominent. There are three main factors that affect the life of a hydraulic filter: First, hydraulic oil filter filtration performance Filtration Accuracy: Filtration accuracy refers to the ability of the filter material to filter out particulate contaminants of different sizes. It is generally considered that the filtration precision is high and the life of the filter element is short. Second, the amount of pollution The amount of pollutants refers to the weight of particles contaminated by the filter material per unit area when the pressure drop of the filter material reaches a specified amount during the test. The filter element hole is easily retained by the accumulation of particulate contaminants through the channel, so that the pressure difference is increased, and when the pressure difference reaches the specified maximum limit value, the service life is terminated. The most direct parameter of the end of the filter life is that the pressure difference between the upstream and the downstream of the filter element reaches the pressure at which the bypass valve is opened. At this time, the dirt holding capacity of the filter element also reaches the maximum value. If the filter element is designed and manufactured, consider increasing the filter element. The ability to foul, that is, to improve the life of the filter. 1, wave height, wave number and filter area Under the premise that the outer dimensions of the filter element have been determined! Change the wave height, wave number and other process parameters to increase the effective filter area ofthe filter material as much as possible, which can reduce the flux of the unit filter surface and increase the dirt absorption of the whole filter element, and improve the filter life. By increasing the filter area ofthe filter element, the life of the filter element increases more often. If the wave number increases too much, the crowded folding wave will reduce the flow space of the hydraulic oil between the wave and the wave, so that the pressure difference of the filter element increases! The time difference of the differential pressure alarm is short and the life is reduced. It is generally preferred to keep the wave spacing between 1.5 and 2.5 mm. 2, the strength of the support network It is very important that the wire mesh of the inner and outer layers in the filter element structure has a certain strength. The wire mesh maintains the pleat shape to prevent bending and supports the filter material to prevent fatigue failure. Third, the pollution status of the hydraulic fluid during the use of the filter element After the filter element is ma...

  • Filter requirements for filters

    Filter requirements for filters

    2019-04-01

    A good and reliable filter has very high filtration requirements: 1. High filtration accuracy: Filter out all the larger particles (>1 - 2 um) 2. High filtration efficiency: reduce the amount of particles passing through the filter. 3. Prevent early wear on the engine. Prevent damage to the air flow meter! 4. The pressure difference is low to ensure that the engine has the best air-fuel ratio. Reduce filtration losses. 5. Large filtration area, high ash content and long service life. Reduce operating expenses. 6. The installation space is small and compact. 7. The wetness is high, preventing the filter element from sucking, causing the filter element to be broken down. 8. Flame retardant 9. Sealing performance is reliable 10. Good value for money 11. No metal structure. Conducive to environmental protection, can be reused. Conducive to storage. We are good at supply filters for Fleetguard, Caterpillar, Donaldson, Komatsu, Deutz, Perkins, Volvo, Mitsubishi, Iveco, John Deere, FG wilson, Mann, Kobelco, Parker Racor, Hyundai, JCB, Hengst...

  • How to clean the air filter

    How to clean the air filter

    2019-03-30

    The air filter is directly related to the engine's air intake problem during driving. If the vehicle is only driving in the city, the air filter will not block, but if the car is driving on a dusty road, it needs Pay special attention to the cleaning problem of the air filter. If the air filter is clogged or the dust is too much, the engine intake will be poor, and a large amount of dust will enter the cylinder, which will accelerate the cylinder carbon deposition speed, make the engine ignite poorly, and the power is insufficient. The fuel consumption of the vehicle will naturally Raise. If you are driving on a normal city road, the air filter should be inspected when the car is driving for 5,000 km. If there is too much dust on the filter, consider using compressed air to blow from the inside of the filter to blow off the dust. . However, the pressure of the compressed air should not be too high to prevent the filter paper from being damaged. Do not use water or oil when cleaning the air filter to prevent the oil from immersing the filter element.

  • Why can't install the filter casually?

    Why can't install the filter casually?

    2019-02-28

    You can't casual find tool to install your oil filter, or install the oil filter directly with your hand. But in reality, some people will do this, if you do, then it is wrong! Delphi fast repair chain professional maintenance workers said: spin-on machine filter (with iron shell) must not be screwed with tools, can not be screwed too tight! The reasons are as follows: First, can't be too tight The sealing ring will be easily folded due to the installation of the filter too tight, and the gap between the sealing ring and the base will be generated and the oil will leak. Second, you can not use tools casually During the installation process, the tool metal should be prevented from being squeezed into the machine filter shell, and the iron sheet is easily thinned. After the iron sheet is thinned, it is prone to bursting during high temperature and high pressure oil operation, which is very dangerous. Note: It is not uncommon for various well-known brand machine filters to cause machine filter bursting, oil leakage and oil leakage under wrong installation. The times are different, efficiency is king, and safety is emphasized. Even if it is a small machine filter, the professional tools are indispensable, and the standard movement of the car repair can not be ignored. Third, there are two kinds of screwing filter methods: 1. Direct hand; 2. Professional set tool In actual work, there are not many vehicles that can be installed by hand, and most of them use the kit tool, as shown below: (Oil filter set) Fourth, use the standard installation actions: 1. Check if the oil filter has bumps. 2. The oil that is refreshed on the seal ring. 3. Rotate the filter by hand until the filter ring is in contact with the base (that is, when you start pushing). 4. Rotate 3/4 more turns (marked with a dash).

  • The difference between the true and false of the precision automotive filter

    The difference between the true and false of the precision automotive filter

    2019-02-26

    Precision automotive filters are the most common configuration in air compressor systems and are inexpensive but critical to air compressor systems. China Everlasting Parts Co., Ltd. is a filter manufacturer, including precision automotive filters, oil filters, fuel filters, hydraulic filters, air filters, Fuel water separator, filter cartridges and other products. Regardless of the type of filter, a filter element is required, which is the core of the filter. Precision automotive filters are an important component of air compressors and air purifiers. More and more companies are paying attention to the precision automotive filter industry and are widely welcomed by consumers. At present, the construction of precision automotive filters is generally composed of filter paper and rubber, and the true and false glue is also different. The authentic rubber has a good texture and elasticity, while the fake rubber is soft and has a poor texture. The easier way to distinguish is to fold the filter paper in half. After the loosening, the genuine product will quickly return to its original state, and the counterfeit is not well bonded to the filter paper due to the rubber texture problem.

  • Maintenance knowledge of hydraulic oil filter

    Maintenance knowledge of hydraulic oil filter

    2019-02-22

    Maintenance of hydraulic oil filter: 1. Before replacing, first remove the original hydraulic oil, check the oil return filter, oil absorption filter, and pilot filter to see if iron, copper scrap or other impurities are attached, and remove impurities and clean them in time.   2. If you need to replace the hydraulic oil filter, you need to replace it all, otherwise it is equivalent to white replacement.   3, to learn to identify the hydraulic oil label, different brands, different brands of hydraulic oil can not be mixed, so as not to affect the use.   3. Install the oil suction filter before refueling to prevent impurities from entering.   5. The general fuel tank has an oil level gauge, which should be added to the standard position when refueling.   When the refueling is completed, pay attention to exhausting the main pump. Otherwise, the whole vehicle cannot be started temporarily, and the main air pump is damaged by the air pocket.

  • The role and installation points of installing the Hydac filter

    The role and installation points of installing the Hydac filter

    2019-02-18

    The installation of the Hydac filter protects the normal operation of the equipment or the cleanliness of the pipeline. When the fluid enters the filter cartridge with a certain size filter, its impurities are blocked and the cleaned flow passes through the filter. Then there are some points to note when installing the Hydac filter: 1, when installing the Hydac filter, care should be taken to prevent the filter media from being damaged due to shock. Lubricating with silicone oil is required before inserting the Hydac filter holder, so that it can be quickly installed without being stuck. 2, the filter should be installed on the fermenter platform as much as possible to avoid or reduce the influence of the fermentation liquid on the filter element; the impurities in the oil path cannot be effectively filtered. Causes wear and tear on other parts of the equipment. 3, what is needed before installing the Hydac filter is to remove the water and degrease the compressed air, so that the relative humidity is controlled below 70%. 4, the debris in the pipe must be blown off before installing the Hydac filter, so that it can be quickly installed during installation.

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